Across the globe—from cement kilns and aluminium smelters to refineries, chemical plants, and pulp & paper mills—plants rely on combustion to fuel production. But poor combustion leads to inefficiencies, product loss, and equipment failure.
ACCE is your 24/7 combustion and process intelligence assistant, embedded directly at site, with no need for cloud connectivity or remote servers. It reads real-time plant data, understands your fuel chemistry and operating conditions, and acts like an on-site combustion engineer—only faster and always watching.
Why ACCE?
- Tailored to your site
- No internet needed
- Combustion + Chemistry
- Real-time insights
- Upgradeable support
The Kiln
Unplanned downtime in a kiln or fired heater can cost thousands per hour—or millions per year. A single day of lost production in a cement kiln or refinery can exceed $250,000–$1,000,000 in lost throughput, energy waste, and damage recovery.
A ring buildup, poor flame profile, or combustion imbalance doesn’t just cause shutdowns—it silently erodes efficiency, damages refractory, and shortens equipment life.
ACCE prevents that.
By identifying issues early and providing live, site-specific recommendations, ACCE helps you:
- Avoid unplanned shutdowns
- Extend refractory and burner life
- Reduce fuel consumption
- Maintain product quality and throughput
- Protect your emissions profile
Every hour ACCE keeps your kiln stable is money saved—and peace of mind gained.
Read moreACCE vs. Traditional DCS
DCS systems are essential for process control and alarms.
ACCE is complementary, providing a layer of expert combustion and process intelligence that DCS systems do not typically include.
ACCE can be commissioned per unit, support multiple fuel types, and apply cross-discipline rules that consider chemistry, heat transfer, and plant behavior.
Why Technical Teams Choose ACCE
- Low integration barrier — runs offline, no PLC/DCS modifications
- Tailored to each plant — logic reflects specific fuels and loads
- Supports autonomy — operators interpret the “why,” not just the “what”
- Easily auditable — no hidden rules or black-box behavior
- Future-ready — modular for ML, remote support, analytics